Pick Up Models

PICK UP MODELS





1. Install new gasket (1) to end of EGR tube.





2. Position EGR valve assembly (2) and two new gaskets to intake connection (3).
3. Install two EGR valve mounting bolts (1) and two nuts (1). Tighten four nuts/bolts finger tight only.





4. Install and lightly tighten two clamps (1) and (6) at ends of EGR Crossover Tube.
5. Install bolt (3) finger tight only.
6. Tighten clamp (6) first to 10 Nm. (7 ft. lbs.), then tighten clamp (1) to 10 Nm. (7 ft. lbs.).
7. Tighten tube bolt (3) to 10 Nm (7 ft. lbs.).





8. Tighten two EGR valve mounting bolts and two nuts (1) to 24 Nm (18 ft. lbs.). Tighten these four nuts/bolts in an alternating, criss-cross fashion.
9. Connect electrical connector to EGR Actuator.










10. Install EGR crossover tube cover (1) and four bolts (2).





11. Install EGR valve heat shield (2). Tighten bolts/nuts to 10 Nm (7 ft. lbs.).
12. Connect both negative battery cables to both batteries.
13. Using a diagnostic scan tool, erase any previously recorded DTC's (Diagnostic Trouble Codes).