Operation CHARM: Car repair manuals for everyone.

Part 2






ASSEMBLY (continued)

OIL PUMP AND REAR EXTENSION










1. Install the oil pump (3) onto the output shaft (2).










2. Engage the oil pump pick-up tube (2) into the oil pump (1). Verify that the pick-up tube o-ring is on the tube and is correctly installed to the oil pump.










3. Apply bead of Mopar(R) Gasket Maker, or equivalent, to mating surface of rear extension housing. Keep sealer bead width to maximum of 3/16 inch. Do not use excessive amount of sealer as excess could be displaced into output bearing.
4. Install extension housing (2) onto the rear case half (1).










5. Install rear extension bolts (2). Tighten the bolts to 27-34 Nm (20-25 ft.lbs.).










6. Install the extension housing dust boot and seal assembly with Seal Installer 9037 (3) and Universal Handle C-4171 (2).










7. Install the front companion flange onto the front output shaft.
8. Install two bolts 180° apart into the front output shaft companion flange.
9. Place holder (1) over the bolts (2) and against the companion flange.
10. Install a new front companion flange nut. Tighten the companion flange nut to 176-271 Nm (130-200 ft.lbs.).