Operation CHARM: Car repair manuals for everyone.

Cab/Chassis Models






CAB/CHASSIS MODELS





1. Install new gasket (1) to end of EGR tube.





2. Position EGR valve assembly (2) and install the four EGR valve mounting bolts (1) finger tight.





3. Install and lightly tighten two clamps (1) and (3) at ends of EGR crossover tube.
4. Install "P" clamp bolt (5) finger tight only.
5. Tighten clamp (1) first to 10 Nm. (89 in. lbs.), then tighten clamp (3) to 10 Nm. (89 in. lbs.).
6. Tighten "P" clamp bolt (5) to 10 Nm (89 in. lbs.).





7. Tighten the four EGR valve mounting bolts in a criss-cross fashion to 24 Nm (18 ft. lbs.).





8. Connect the EGR Actuator harness connector (5).





9. Install EGR crossover tube cover (2). Tighten bolts (1) to 10 Nm (89 in. lbs.).
10. Connect both negative battery cables.