MP3023 Transfer Case - Installation

INSTALLATION





1. Mount transfer case (1) on a transmission jack.
2. Secure transfer case to jack with chains.
3. Position transfer case under vehicle.
4. Align transfer case (1) and transmission (2) shafts and install transfer case onto transmission.
5. Install and tighten transfer case attaching bolts (3) to 41-49 Nm (30-36 ft. lbs.) torque.
6. Connect the transfer case vent hose to the transfer case.





7. Install the rear support cushion.
8. Install rear crossmember and skid plate, if equipped.
9. Remove transmission jack and support stand.
10. Connect front propeller shaft and install rear propeller shaft. Drive Shaft - Installation
11. Install the transfer case drain plug (2). Tighten plug to 20-34 Nm (15-25 ft. lbs.)
12. Fill transfer case with correct fluid. Procedures Check transmission fluid level. Correct as necessary.
13. Install the transfer case fill plug (1). Tighten the plug to 20-34 Nm (15-25 ft.lbs.).
14. Connect the shift motor and encoder electrical connectors.
15. Lower vehicle and verify transfer case shift operation.

NOTE: The air suspension system will auto-disable when lifted on a frame hoist, or when jacking one corner of the vehicle. The air suspension may attempt to change height slightly prior to switching to auto-disable. A manual disable is also available by pressing the "Up" and "Down" switches of the terrain select switch simultaneously for more that 5 seconds. The air suspension system will return to normal operation when the vehicle speed reaches 25 kph (15 mph).