Power Brake Booster - Installation

INSTALLATION





1. Align and position booster in the mounting holes of the dash panel.
2. Inside the vehicle, lubricate pedal pin with Mopar multi-mileage grease.
3. Install the four booster mounting nuts (3) on studs and tighten to 20 Nm (15 ft. lbs.).
4. Slide booster push rod (4) on pedal pin and secure rod to pin with a new retainer clip (2).
5. Install the steering column opening cover Steering Column Opening Cover - Installation.





6. Position the master cylinder (1) to the power brake booster, install the two master cylinder retaining nuts (3) and tighten to 25 Nm (18 ft. lbs.).
7. Install the brake lines (4) at the master cylinder (1) and tighten to 19 Nm (168 in. lbs.).





8. Route and attach the vacuum hose and sensor to the brake booster.
9. Connect the wire connector (2) to the fluid level sensor (3), and the vacuum sensor (4).






NOTE: Make sure the cowl side extension (2) tab is properly snapped into place.

10. Position the cowl side extension (2), install the fastener (3) securing the side cowl extension to the cowl center extension (1).
11. Install the cowl panel cover Cowl Panel Cover - Installation.
12. Fill and pressure bleed the brake system Service and Repair.