Exhaust Manifold - Installation

INSTALLATION

EXHAUST MANIFOLD - LEFT SIDE





1. Prior to installation, make sure all gasket mating surfaces are clean and free of any debris.

NOTE: Install the left exhaust manifold and gasket from below the engine and through the front of the engine compartment. Make sure the gasket is properly seated before installing the manifold bolts/studs.

2. Position the exhaust manifold and gasket and install the bolts/studs hand tight.
3. Using the sequence shown, tighten the exhaust manifold bolts/studs to 25 Nm (18 ft. lbs.).
4. Position the exhaust manifold heat shield, install the rear heat shield retaining nuts and tighten to 8 Nm (71 in. lbs.).
5. Install the left exhaust pipe/catalytic converter Catalytic Converter - Installation.





6. If equipped, position the skid plate (1), install the skid plate four retaining bolts (2) and tighten to 28 Nm (21 ft. lbs.).
7. Lower the vehicle.





8. Install the front heat shield retaining nuts and tighten to 8 Nm (71 in. lbs.).
9. Connect the left upstream 02 sensor electrical connector (1).
10. Install the A/C compressor onto the engine block A/C Compressor - Installation.
11. Install the serpentine belt Serpentine Accessory Drive Belt - Installation.





12. Connect the make up air hose (3) at the intake manifold.
13. Connect the fuel supply line (2) at the fuel rail.
14. Connect the EVAP vacuum line (1) at the throttle body.
15. Install the air cleaner assembly Air Cleaner Body - Installation.





16. Connect the negative battery cable (2).





17. Install the engine cover (2).
18. Install the oil fill cap (1).
19. Start the engine and check for leaks.

EXHAUST MANIFOLD - RIGHT SIDE





1. Prior to installation, make sure all gasket mating surfaces are clean and free of any debris.

NOTE: Install the right exhaust manifold and gasket from below the engine and through the rear of the engine compartment. Make sure the gasket is properly seated before installing the manifold bolts/studs.

2. Position the exhaust manifold and gasket and install the bolts/studs hand tight.
3. Using the sequence shown, tighten the exhaust manifold bolts/studs to 25 Nm (18 ft. lbs.).
4. Position the exhaust manifold heat shield, install the rear heat shield retaining nuts and tighten to 8 Nm (71 in. lbs.).
5. Install the right exhaust pipe/catalytic converter Catalytic Converter - Installation.





6. If equipped, position the skid plate (1), install the skid plate four retaining bolts (2) and tighten to 28 Nm (21 ft. lbs.).
7. Lower the vehicle.





8. Install the exhaust manifold heat shield front retaining nuts and tighten to 8 Nm (71 in. lbs.).
9. Connect the right upstream 02 sensor electrical connector (1).





10. Connect the negative battery cable (2).





11. Install the engine cover (2).
12. Install the oil fill cap (1).
13. Start the engine and check for leaks.