MP3023 Transfer Case - Removal

REMOVAL





1. Shift transfer case into NEUTRAL.
2. Raise vehicle.

NOTE: The air suspension system will auto-disable when lifted on a frame hoist, or when jacking one corner of the vehicle. The air suspension may attempt to change height slightly prior to switching to auto-disable. A manual disable is also available by pressing the "Up" and "Down" switches of the terrain select switch simultaneously for more that 5 seconds. The air suspension system will return to normal operation when the vehicle speed reaches 25 kph (15 mph).

3. Remove transfer case fill plug (1) and drain plug (2) to drain transfer case lubricant.





4. Support transmission (3) with jack stand.
5. Remove rear crossmember and skid plate, if equipped.
6. Remove the rear support cushion.

CAUTION: Do not allow propeller shafts to hang at attached end. Damage to joint can result.

7. Disconnect front propeller shaft from transfer case at companion flange. Remove rear propeller shaft from vehicle. Drive Shaft - Removal.
8. Disconnect the transfer case shift motor and mode sensor electrical connector.
9. Disconnect transfer case vent hose.
10. Support transfer case (1) with transmission jack.
11. Secure transfer case to jack with chains.
12. Remove bolts (3) attaching transfer case to transmission (2).
13. Pull transfer case and jack rearward to disengage transfer case.
14. Remove transfer case from under vehicle.