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Oil Cooler And Lines - Installation
INSTALLATION
1. Clean block surface, oil cooler, and oil cooler housing of debris, dirt and remaining gasket material.
NOTE: Depending on the revision of oil cooler, mounting gaskets will differ. Make sure the gaskets line up with the oil cooler element and housing correctly. Failure to use correct gaskets will result in severe engine damage.
2. Using new gaskets (4) install the oil cooler (3) and the oil cooler housing (2) to engine block. Tighten the 14 capscrews in a crisscross pattern to 24 Nm (18 ft. lbs.).
3. Install the new oil filter Engine Oil Filter - Installation
4. Install the turbocharger oil supply line to the oil cooler housing. Tighten to 36 Nm (27 ft. lbs.).
NOTE: Lubricate the new O-ring with a soap-water solution.
5. Using a new O-ring, install the coolant outlet tube.
6. Using a new O-ring, position the front coolant tube (1) back and install into the engine block lower radiator hose port. Install the bolt but do not tighten it at this time.
NOTE: Lubricate the new O-rings with a soapy water solution.
7. Using a new O-ring (2), install forward coolant tube (3) to EGR cooler (1).
8. Install the two bracket bolts. Tighten bolts to 10 Nm (89 in. lbs.).
9. Tighten the front coolant tube bolt (2) to 10 Nm (89 in. lbs.).
10. Install the coolant outlet tube bracket nut (1). Tighten to 24 Nm (18 ft. lbs.).
11. Install the coolant outlet tube bracket bolt (1). Tighten bolt to 10 Nm (89 in. lbs.).
12. Install charge inlet tube (3) to the Charge Air Cooler (CAC) (1). Tighten the clamp (2) to 11 Nm (95 in. lbs.).
13. Connect the charge air inlet tube (2) to the turbocharger. Tighten the clamp (2) to 11 Nm (95 in. lbs.).
14. Install the outlet tube (2) to the turbocharger. Tighten the clamp (1) to 11 Nm (95 in. lbs.).
15. Connect the breather hose (3).
16. Install the generator Generator - Installation
17. Install the Air Filter housing Air Cleaner Body - Installation.
18. Fill Engine with coolant Service and Repair.
19. Connect both negative battery cables.
20. Start engine and check for leaks.