Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Procedures






INSPECTION






NOTE: When the upper intake manifold (3) and lower intake manifold (1) are not aligned properly, cross threading of the upper intake manifold attaching bolts can occur. The graphic shows non-repairable damage to the lower intake manifold (1) due to cross threading of an upper intake manifold attaching bolt (2).

Check both the upper and lower intake manifolds for:

- Damage and cracks
- Gasket surface damage or warping

Check the lower intake manifold for:

- Damaged fuel injector ports

If either the upper or lower manifold exhibits any damaged or warped conditions, replace the manifold.