Refrigerant System Recovery

REFRIGERANT SYSTEM RECOVERY





The R-134a refrigerant must be recovered from the A/C system prior to performing any repairs that require disconnection of an A/C refrigerant line.

When recovering the A/C refrigerant system, use an R-134a refrigerant recovery/recycling/charging station (1) that meets SAE standard J2788. Per SAE standard J2788, refrigerant recovery stations must recover 95% of the refrigerant system within 30 minutes at 21.1° C (70° F) and be able to measure the amount of refrigerant removed from the system to an accuracy of 28 grams (1 oz.). See the operating instructions supplied by the equipment manufacturer for proper care and use of this equipment.

NOTE: A/C system should be tested prior to refrigerant recovery if the use of A/C system sealants are suspected. These sealants have the potential to clog refrigerant recovery equipment and cause vehicle A/C component damage. Various tool manufacturers make tool kits that detect A/C system sealants. See the operating instructions supplied by the equipment manufacturer for proper care and use of this equipment.

If sealants are detected in an A/C system, the system should be treated as contaminated and replacement of the entire A/C refrigerant system is recommended. A/C systems found to be contaminated with A/C system sealers, A/C stop-leak products or seal conditioners void the warranty for the A/C system.

RECOVERY PROCEDURE

WARNING: Review safety precautions and warnings before performing this procedure Warning and Caution . Failure to follow these instructions may result in serious or fatal injury.

CAUTION: Various aftermarket manufacturers produce A/C system sealants that are designed to stop A/C refrigerant system leaks. The use of A/C system sealants may result in damage to A/C refrigerant recovery/evacuation/recharging equipment and/or the vehicle A/C system and are not recommended for use by Chrysler LLC.

CAUTION: A small amount of refrigerant oil is removed from the A/C system each time the refrigerant system is recovered and evacuated. Before charging the A/C system, you MUST replenish any oil lost during the recovery process. See the equipment manufacturer instructions for more information.

1. If use of aftermarket A/C system sealant is suspected, the A/C system should be tested for sealant prior to refrigerant system recovery. See the operating instructions supplied by the equipment manufacturer for proper use and care of this equipment.
2. Connect an R-134a refrigerant recovery/recycling/charging station that meets SAE standard J2788 to the refrigerant system.
3. Recover the A/C refrigerant system following the operating instructions supplied by the recovery/recycling/charging station manufacturer.
4. Disconnect the refrigerant recovery/recycling/charging station from the refrigerant system service ports.
5. Reinstall the caps onto the refrigerant system service ports.