Integrated Control Unit (ICU) - Installation

LEFT-HAND-DRIVE





1. Install the ICU with bracket (1) through the opening between the A/C lines and the exhaust manifold using the opposite of how it was removed.
2. Place the mounting bracket for the ICU (1) over the mounting screws (2) and hang the assembly in place. Tighten the two mounting screws (2) to 23 Nm (17 ft. lbs.).










CAUTION: Before installing the ABM harness connector on the ABM, be sure the seal is properly installed in the connector.

3. Insert the ABM wiring harness connector (2) into the socket of the ABM (1) and close the cover, locking the connector in place.






CAUTION: The brake tubes must be routed to the correct ports. Improper routing can lead to degraded or undesirable system performance including external brake fluid leaks.
- (1) Master Cylinder Secondary
- (2) Front Left
- (3) Front Right
- (4) Master Cylinder Primary
- (5) Rear Left
- (6) Rear Right






4. Install the four chassis brake tubes (2, 3, 5, 6) at the ICU hydraulic control unit (7). Tighten the tube nuts to 17 Nm (150 in. lbs.).
5. Install the primary (4) and secondary (1) brake tubes at the ICU hydraulic control unit (7). Tighten the tube nuts to 17 Nm (150 in. lbs.).

6. Push the brake tube bundle routing clips (with tubes) onto the studs on the dash panel.
7. Position the fresh air plenum and install the two mounting screws.




8. Install the wheelhouse brace (2). Install and tighten the eight mounting bolts (four each side) (1) to 48 Nm (35 ft. lbs.).





9. Install the cowl screen. Install the push-pins (1) securing the cowl screen to the wheelhouse brace and cowl. Rotate the screw (2) in the center of the cowl screen 90° counterclockwise to lock the screen in place.
10. Install the wiper arms. Wiper Arm - Installation





11. Install the cowl top screen (3). Install the two push-pins (1) securing the cowl top screen at the ends. Install the remaining push-pins (2).

12. Install the engine appearance cover.




13. Remove the brake pedal holding tool.
14. Connect the battery negative cable to the battery post. It is important that this be performed properly. Battery System





15. Hook up the scan tool to initialize the ABM and perform the following:
a. Clear any faults.
b. Fill the master cylinder to the proper fill level and bleed the base and ABS hydraulic systems. Service and Repair
c. Check for leaks.
d. Perform the ABS Verification Test and road test the vehicle. ABS Verification Test