Power Transfer Unit - Installation

INSTALLATION





1. Remove and discard the old PTU O-ring (1).
2. Apply RTV, 05010884AA, to the new PTU O-ring and install.






NOTE: The sequence below should always be followed when installing the PTU

3. Install PTU into position.
4. Install PTU-to-transmission adaptor bolts (2) and tighten to 22 Nm (16 ft. lbs.).
5. Check and adjust PTU Fluid level. The PTU holds.8L (1.7 Pints.) of Mopar(R) 75W-90 Gear and Axle Lubricant.





6. Install the PTU Heat shield (3).
7. Install the new heat shield mounting clips (2).
8. Install PTU-to-transaxle mount bracket upper bolts (1) and tighten to 54 Nm (40 ft. lbs.).
9. If equipped install the breather hose (5) and the breather hose clamp (4).





10. Install the lower heat shield bolt (2) and tighten to 22 Nm (16 ft. lbs.).

11. Install propeller shaft assembly. Propeller Shaft - Installation
12. Install exhaust to engine Catalytic Converter - Installation.
13. Install right halfshaft assembly. Half Shaft - Installation
14. Install the fore / aft crossmember Crossmember - Installation.