Engine Cooling Radiator - Installation

INSTALLATION





1. Install the rubber insulators to the lower radiator mounting features (alignment dowel and support bracket at the lower part of the radiator).
2. Position the radiator (1) into the engine compartment. Take care not to damage cooling fins when installing.
3. Install the two radiator upper mounting bolts (2). Tighten the bolts to 8 N-m (71 in. lbs.).
4. Install the coolant overflow hose (3).






NOTE: Make sure all retaining clips lock into place.

5. Position the electric cooling fan (3) to the mounts located on the radiator.
6. Install the upper cooling fan retainer clip.
7. Install the fan shroud (2) to the radiator/electric cooling fan (3) mount.
8. Install the fan shroud mounting bolts (4). Tighten to 10 Nm (89 in. lbs.).
9. Connect the electric cooling fan (3) electrical connector.





10. Using care, guide the lower left side A/C condenser/transmission combination cooler mounting bracket (2) into the lower mount located on the left lower side of the radiator.
11. Install the three A/C condenser/transmission combination cooler mounting brackets (10) to the radiator (3). Tighten the bolts to 2.2 Nm (20 in. lbs.).
12. Install the bolt (8) that secures the condenser jumper line tapping block (7) to the radiator. Tighten the bolt securely.





13. Install the bolt securing the transmission cooler line (1) to radiator (3) bracket (2). Tighten the bolt securely.





14. Install the front grille Grille - Installation.
15. Connect the upper radiator hose and install the clamp in it's proper position.





16. Install the upper radiator seal plastic rivets (2).
17. Install the upper radiator seal push pins (1).

18. Raise and secure the vehicle.




19. Install the lower center cooling fan retaining clip.
20. Install the lower radiator clamp and hose.





21. Install the lower radiator cover (2).

22. Lower the vehicle.
23. Install negative battery cable.
24. Fill cooling system with coolant Service and Repair.
25. Check the system for any leaks. Symptom Related Diagnostic Procedures
26. Operate the engine until it reaches normal operating temperature. Check cooling system fluid levels.