Cylinder Head Cover

CYLINDER HEAD COVER






NOTE: Gasket must be completely dry and free of oil before installation. Pneumatic tools should NOT be used to remove or install the cover.

1. Wipe oil from the cylinder head cover gasket (2), rocker box, and cylinder head cover.
2. Inspect cylinder head cover gasket (2) for tears, or splits. Replace if necessary.
3. Install the cylinder head cover gasket (2) on the rocker box.
4. Install the injector nuts to injector studs. Tighten nuts to 1.25 Nm (11 in. lbs.).
5. Connect both injector harness connectors.






NOTE: Pneumatic tools should NOT be used to remove or install the cover.

6. Install cylinder head cover and cylinder head cover capscrews. Tighten from center out. Tighten to 24 Nm (18 ft. lbs.).
7. Install the Close Crankcase Ventilation (CCV) drain hoses (3) to the cylinder head cover.
8. Connect the crankcase pressure sensor connector (2).
9. Connect the CCV Tube (1) at the Crankcase Depression Regular (CDR) valve.
10. Remove any oil from the CCV seal area and install the CCV breather filter.
11. Install the CCV cover (4) and capscrews. Tighten to 10 Nm (89 in. lbs.).
12. Install the oil fill cap.





13. Connect both negative battery cables.
14. Install the engine cover. Tighten the bolts (1) 10 Nm (89 in. lbs.).
15. Start the vehicle and check for leaks.