Operation CHARM: Car repair manuals for everyone.

Shift Motor - Installation






INSTALLATION










1. Verify that the shift sector o-ring is clean and properly positioned over the shift sector and against the transfer case.

NOTE: Verify that the shift motor position and sector shaft orientation are aligned. It may be necessary to manually shift the transfer case if the shift motor and sector shaft are not aligned.

2. Position the shift motor and mode sensor assembly (2) onto the transfer case (1).
3. Install the bolts (3) to hold the assembly onto the transfer case. Tighten the bolts to 16-24 Nm (12-18 ft.lbs.).

CAUTION: If the original shift motor and mode sensor assembly bolts are reused, be sure to use Mopar(R) Lock AND Seal or Loctite(TM) 242 to replenish the lock patch material originally found on the bolts

4. Engage the wiring connectors to the shift motor and mode sensor.
5. Refill the transfer case as necessary.
6. Lower vehicle and verify transfer case operation.