Operation CHARM: Car repair manuals for everyone.

Front Axle - Dana 60

REMOVE & REPLACE

1. Secure brake pedal in the up position, then raise vehicle.
2. Disconnect front driveshaft at drive pinion yoke.
3. Disconnect drag link at steering knuckle arm (left side only).
4. Disconnect and plug brake line at frame crossmember.
5. Disconnect shock absorbers at lower mounts then disconnect sway bar link assembly, if equipped, from spring plates.
6. Remove nuts and washers from universal bolt spring clips, then remove axle from vehicle.
7. Reverse procedure to install axle assembly. Lubricate all fittings, free brake pedal and bleed brakes.
8. Lower vehicle and check front wheel alignment.