Operation CHARM: Car repair manuals for everyone.

Installation

INSTALL
1. Attach hoist and lower engine into engine compartment.

Fig. 1 Engine Mounting:




Fig. 7 Right Engine Mount And Engine Mount Bracket:




Fig. 2 Left Insulator Movement:




2. Align engine mounts and install but do not tighten until all mounting bolts have been installed. Tighten bolts to torque specified.
3. Install transmission case to cylinder block, tighten bolts to 102 Nm (75 ft. lbs.).
4. Remove engine hoist and transmission holding fixture.
5. Remove "C" clamp from torque converter housing. Align flex plate to torque converter and install mounting screws. Tighten to 75 Nm (55 ft. lbs.).
6. Install transmission inspection cover.
7. Reconnect exhaust system at manifold.
8. Reinstall starter.
9. Reinstall power steering pump and air conditioning compressor.
10. Lower vehicle and connect all vacuum lines.

Fig. 11 Fuel Injector Wiring Harness:




Fig. 5 Electrical And Vacuum Connections To Throttle Body:




Fig. 7 Coolant Temperature Sensor Electrical Connections:




11. Connect all electrical connections including ground strap.

Fig. 4 Throttle Cable Attachment:




12. Reconnect fuel lines and accelerator cable.
13. Install radiator and fan assembly. Reconnect fan motor electrical lead. Reinstall radiator hoses. Fill cooling system.
14. Refill engine crankcase with proper oil to correct level.
15. Install hood.
16. Connect battery.
17. Start engine and run until operating temperature is reached.
18. Adjust transmission linkage if necessary.