Operation CHARM: Car repair manuals for everyone.

Disassembly

DISASSEMBLY


Fig. 1 Shifter attaching bolt removal:






Fig. 2 Prying off shifter assembly:






Fig. 3 Shifter assembly:






Fig. 4 Cover attaching bolts access:






Fig. 5 Prying off access cover:






Fig. 6 Access cover removal:






Fig. 7 Detent springs & bullets removal:






Fig. 8 Extension housing bolts removal:






Fig. 9 Prying off extension housing:






Fig. 10 Extension housing replacement:






Fig. 11 Positioning blocker spring correctly:






Fig. 12 Removing shift fork tapered pins:






Fig. 13 Removing 1-2 shift rail:






Fig. 14 Removing countershaft overdrive snap ring:






Fig. 15 Removing countershaft overdrive gear:






Fig. 16 Countershaft overdrive gear installation tool:






Fig. 17 Countershaft overdrive gear installation:






Fig. 18 Mainshaft overdrive snap ring removal:






Fig. 19 Thrust washer & anti-spin pin removal:






Fig. 20 Mainshaft overdrive gear removal:






Fig. 21 Rear overdrive hub snap ring removal:






Fig. 22 Rear overdrive synchronizer, fork & rail assembly removal:






Fig. 23 3-4 shift rail removal:






Fig. 24 1-2 & 3-4 shift fork removal:






Fig. 25 Shift rail assemblies:






Fig. 26 Reverse gear removal:






Fig. 27 Reverse gear thrust washer removal:






Fig. 28 center support plate attaching bolts removal:






Fig. 29 Positioning drive pinion gear cutaway areas facing countershaft:






Fig. 30 Gear set replacement:






Fig. 31 Alignment studs:






ASSEMBLY