Disassembly
DISASSEMBLYFig. 1 Shifter attaching bolt removal:
Fig. 2 Prying off shifter assembly:
Fig. 3 Shifter assembly:
Fig. 4 Cover attaching bolts access:
Fig. 5 Prying off access cover:
Fig. 6 Access cover removal:
Fig. 7 Detent springs & bullets removal:
Fig. 8 Extension housing bolts removal:
Fig. 9 Prying off extension housing:
Fig. 10 Extension housing replacement:
Fig. 11 Positioning blocker spring correctly:
Fig. 12 Removing shift fork tapered pins:
Fig. 13 Removing 1-2 shift rail:
Fig. 14 Removing countershaft overdrive snap ring:
Fig. 15 Removing countershaft overdrive gear:
Fig. 16 Countershaft overdrive gear installation tool:
Fig. 17 Countershaft overdrive gear installation:
Fig. 18 Mainshaft overdrive snap ring removal:
Fig. 19 Thrust washer & anti-spin pin removal:
Fig. 20 Mainshaft overdrive gear removal:
Fig. 21 Rear overdrive hub snap ring removal:
Fig. 22 Rear overdrive synchronizer, fork & rail assembly removal:
Fig. 23 3-4 shift rail removal:
Fig. 24 1-2 & 3-4 shift fork removal:
Fig. 25 Shift rail assemblies:
Fig. 26 Reverse gear removal:
Fig. 27 Reverse gear thrust washer removal:
Fig. 28 center support plate attaching bolts removal:
Fig. 29 Positioning drive pinion gear cutaway areas facing countershaft:
Fig. 30 Gear set replacement:
Fig. 31 Alignment studs:
ASSEMBLY