Operation CHARM: Car repair manuals for everyone.

Removal

NV5600 - Manual Transmission
REMOVAL

NOTE: Use a heavy duty scissors style transmission jack for remove of the transmission.

1. Disconnect battery negative cable.
2. Shift transmission into Neutral.
3. Remove screws attaching shift boot to floorpan. Then slide boot upward on the shift lever.
4. Remove the bolts holding the shift tower to the isolator plate and transmission gear case.
5. Remove the shift tower and isolator plate from the transmission gear case.
6. Raise and support vehicle.
7. Remove skid plate, if equipped.
8. Mark propeller shaft/shafts and axle yokes for installation reference.
9. Remove propeller shaft.
10. Disconnect and remove exhaust system as necessary.
11. Disconnect wires at backup light switch.
12. Support engine with adjustable safety stand and wood block.


NV5600 - Manual Transmission:





13. If transmission is to be disassembled for repair, remove drain bolt at bottom of PTO cover and drain lubricant from transmission (Fig. 4).
14. Remove clutch slave cylinder splash shield, if equipped.
15. Remove clutch slave cylinder bolts and move cylinder aside for clearance.
16. Remove wire harness from clips on transmission.








TWO WHEEL DRIVE
1. Remove bolts/nuts mounting transmission to the rear mount.
2. Support and secure transmission with safety chains to a transmission jack.
3. Remove rear crossmember.
4. Remove transmission clutch housing bolts at the engine block.
5. Slide transmission and jack rearward until input shaft clears clutch disc and pressure plate.
6. Lower transmission jack and remove transmission from under vehicle.