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Home >> Dodge or Ram Truck >> 2003 >> RAM 3500 Truck 2WD L6-5.9L DSL Turbo VIN 6 >> Repair and Diagnosis >> Brakes and Traction Control >> Antilock Brakes / Traction Control Systems >> Hydraulic Control Assembly - Antilock Brakes >> Service and Repair >> HCU (Hydraulic Control Unit)

HCU (Hydraulic Control Unit)

REMOVAL
1. Install a prop rod on the brake pedal to keep pressure on the brake system.
2. Disconnect the battery cables from the battery.
3. Remove the battery.





4. Disconnect the two electrical harness connectors.
5. Remove the five brake lines from the HCU.
6. Remove HCU/CAB mounting bolts and remove the HCU/CAB.

INSTALLATION

NOTE: If the CAB is being replaced with a new CAB is must be reprogrammed with the use of a DRB III.

1. Install HCU/CAB on the mounts and tighten the bolts to 15 Nm (11 ft. lbs.).
2. Install the five brake lines to the HCU and tighten to 19 Nm (170 in. lbs.).
3. Install the two electrical harness connectors to the HCU/CAB and push down on the release to secure the connectors.
4. Install the battery.
5. Install the battery cables to the battery.
6. Remove the prop rod on the brake pedal.
7. Bleed ABS brake system.

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