Rear Door: Adjustments

ADJUSTMENTS

NOTE: For quad cab vehicles, it is recommended that you adjust the rear door before adjusting the front door.
- Door adjustment measurements should be taken from stationary or welded body panels like the roof, rocker or quarter panels.
- During adjustment procedures, it is recommended that all the hinge fasteners be loosened except for the upper most fasteners. Adjustments can be made using the upper fasteners to hold the door with final torque of the fasteners occurring after correct door positioning is achieved.

FORE/AFT

NOTE: Fore/aft (lateral) door adjustment is done by loosening the hinge to the hinge pillar fasteners one hinge at a time and moving the door to the correct position.




1. Support the door with a suitable lifting device.
2. Loosen the hinge to hinge pillar fasteners (5) and (6).
3. Adjust the door to the correct position.
4. Tighten the upper hinge bolt (2) to 28 N.m (21 ft.lbs.).
5. Tighten the upper hinge bolt (1) to 28 N.m (21 ft.lbs.).
6. Tighten the upper hinge bolt (3) to 28 N.m (21 ft.lbs.).
7. Tighten the lower hinge bolt (4) to 28 N.m (21 ft.lbs.).
8. Tighten the remaining hinge pillar fasteners to 28 N.m (21 ft.lbs.).

NOTE: Use a suitable body sealer on the hinge to body mating surfaces.

UP/DOWN






NOTE:
- Up/down door adjustment is done by loosening either the hinge to the hinge pillar fasteners or the hinge to door fasteners and moving the door to the correct position.
- When adjustment of the door requires the loosening of the door to hinge fasteners, it will be necessary to separate the epoxy bonded washers with a chisel or other suitable tool.
- When the up/down adjustments are done correctly, the top of the door is positioned over flush to the roof.

1. Support the door with a suitable lifting device.
2. Remove the latch striker (1)




3. If necessary, loosen the hinge to hinge pillar fasteners.




4. If necessary, loosen the hinge to door fasteners.
5. Adjust the door to the correct position.




6. If necessary, tighten the hinge to pillar bolts.
a. Tighten the upper hinge bolt (2) to 28 N.m (21 ft.lbs.).
b. Tighten the upper hinge bolt (1) to 28 N.m (21 ft.lbs.).
c. Tighten the upper hinge bolt (3) to 28 N.m (21 ft.lbs.).
d. Tighten the lower hinge bolt (4) to 28 N.m (21 ft.lbs.).
e. Tighten the remaining hinge pillar fasteners to 28 N.m (21 ft.lbs.).




7. Tighten the door to hinge fasteners (1 and 9) to 28 N.m (21 ft.lbs.).




8. Install the latch striker.

IN/OUT






NOTE:
- In/out door adjustment is done by loosening the hinge to door fasteners one hinge at a time and moving the door to the correct position.
- When adjustment of the door requires the loosening of the door to hinge fasteners, it will be necessary to separate the epoxy bonded washers with a chisel or other suitable tool.

1. Support the door with a suitable lifting device.
2. Remove the latch striker.




3. Loosen the hinge to door fasteners (1) and (9).
4. Adjust the front of the door to the correct position.
5. Tighten the door to hinges fasteners to 28 N.m (21 ft.lbs.).




6. Install the latch striker.