Operation CHARM: Car repair manuals for everyone.

Exhaust System: Description and Operation






GAS ENGINES




Exhaust System - 3.7L Engine - Typical





CAUTION: Avoid application of rust prevention compounds or undercoating materials to exhaust system floor pan exhaust heat shields. Light overspray near the edges is permitted. Application of coating will result in excessive floor pan temperatures and objectionable fumes.




Exhaust System 4.7L Engine - Typical





The federal gasoline engine exhaust system consists of engine exhaust manifolds, exhaust pipes, catalytic converter(s), extension pipe (if needed), exhaust heat shields, muffler and exhaust tailpipe.




Exhaust System 5.7L Engine - Typical





The California emission vehicles exhaust system also contains the above components as well as mini catalytic converters added to the exhaust pipe.

The exhaust system must be properly aligned to prevent stress, leakage and body contact. Minimum clearance between any exhaust component and the body or frame is 25.4 mm (1.0 in.). If the system contacts any body panel, it may amplify objectionable noises from the engine or body.