Operation CHARM: Car repair manuals for everyone.

Assembly




SNAP RING INSTALLATION

1. Compress the return spring with the special tool.
2. Install the snap ring.




CLUTCH PRESSURE PLATE/CLUTCH PLATE/CLUTCH REACTION PLATE INSTALLATION

1. When installing the clutch pressure plate, clutch plate, and clutch reaction plate, align the areas where one tooth is missing, indicated by A.

NOTE: This ensures that the automatic transmission fluid escapes well and the plate and disc are cooled efficiently.




2. Install the plates so that the shear droop side of each plate is located as shown.
3. Make sure that the thickest plate (clutch reaction plate) is located on the snap ring side.




SNAP RING SELECTION

1. Check clearance between the snap ring and clutch reaction plate. To check the clearance, hold entire circumference of the clutch reaction plate down with 50 Nm (11 lbs.) force. If clearance is out of standard value, select a snap ring to obtain the standard value.

Standard value: 0.8-1.0 mm (0.032-0.039 in.)