Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Procedures

NOTE: The fuel filter is part of the fuel pump module. Remove the fuel pump module from the fuel tank to access the fuel filter.

REMOVAL
1. Release fuel pressure.
2. Remove Fuel Tank.

WARNING: THE FUEL RESERVOIR OF THE FUEL PUMP MODULE DOES NOT EMPTY OUT WHEN THE TANK IS DRAINED. THE FUEL IN THE RESERVOIR WILL SPILL OUT WHEN THE MODULE IS REMOVED.

3. Disconnect fuel line from fuel pump module by depressing quick connect retainers with thumb and fore finger.
4. Slide fuel pump module electrical connector lock to unlock.
5. Disconnect the electrical connection from the fuel pump module, by pushing down on connector retainer and pulling connector off of module.
6. Mark fuel pump location.

Fuel Tank Lockout - Typical:




7. Use a brass punch and hammer to remove fuel pump module lock ring.
8. Remove fuel pump and O-ring seal from tank. Discard old seal.

INSTALLATION
1. Wipe seal area of tank clean and place a new seal in position in the tank opening.
2. Position fuel pump in the tank.
3. Position the lockring over the fuel pump module.
4. Tighten the lockring using a brass punch and hammer.
5. Connect the electrical connector.
6. Connect the fuel line to the fuel pump.
7. Install the fuel tank.
8. Lower vehicle.
9. Connect the battery cable.
10. Fill fuel tank. Use the DRB III(R) scan tool to pressurize the fuel system. Check for leaks.