Planetary Geartrain - Assembly

ASSEMBLY




Figure 1 - Output Shaft with Center and Rear Planetary Geartrain





1. Mount thrust washer (4)(Figure 1) with the collar pointing towards the planet carrier.
2. Mount the rear gear set (5) on the rear hollow shaft (6).
3. Using grease, install lower three Teflon rings (1)(Figure 1) in the groove so that the joint stays together
4. Put rear hollow shaft/freewheeling clutch F2 (6) with rear gear set (5) onto output shaft.
5. Install clutch K3 (7).
6. Mount retaining ring, shim, thrust needle bearing and thrust washer (8 - 11)(Figure 1).
7. Using grease, insert the upper two Teflon rings (1) in the groove so that the joint remains together.










NOTE: During the test, apply a contact force by hand to K3 in the direction of the arrow.

8. Inspect axial play (Figure 2) between shim (10) and retaining ring (11). Check axial play "S" between shim (10) and retaining ring (1) using a feeler gauge. Clearance should be 0.15-0.6 mm (0.006-0.024 in.). Shims are available in thicknesses of 3.0 mm (0.118 in.), 3.4 mm (0.134 in.), and 3.7 mm (0.146 in.). Adjust as necessary