Operation CHARM: Car repair manuals for everyone.

Assembly

1. Coat the fluid inlet and outlet tube seats with petroleum jelly or equivalent and install them in the housing with a Tube Seat Installer T74P-3504-M.
2. Coat the bearing and seal surface of the housing with petroleum jelly or equivalent.





3. Install the bearing with the metal side covering the rollers facing outward. Seat the bearing in the valve housing using Tool T65P-3524-A1. Be sure the bearing rotates freely.
4. Dip a new oil seal in Premium Power Steering Fluid, E6AZ-19582-AA (ESW-M2C33-F) or equivalent and place it in the housing with the metal side facing outward. Drive the seal into the housing until the outer edge does not quite clear the snap ring groove.
5. Place the snap ring in the housing and drive on the ring using Tool T65P-3524-A1 until the snap ring seats in its groove.
6. Place the duet seal in the housing with the dished side (rubber side) facing out. Drive the dust seal into place using Tool T65P-3524-A1. When properly installed, the seal will be located behind the undercut in the input shaft. Apply a generous amount of Ford Multi-Purpose Grease DOAZ-19584-AA (ESR-M1C159-A) or equivalent to the area between the two seals.