Operation CHARM: Car repair manuals for everyone.

Borg Warner 1345

1. Raise and support vehicle.
2. Drain transfer case fluid, then disconnect 4WD indicator switch electrical connector from transfer case.
3. Remove skid plate from frame, if equipped.
4. Disconnect front and rear driveshafts from transfer case.
5. Disconnect speedometer driven gear from transfer case rear bearing retainer.
6. Remove transfer case control lever and shift lever retaining clips and shift rod.
7. Disconnect vent hose from transfer case.
8. Remove heat shield from engine mount bracket and transfer case.
9. Support transfer case, then remove transfer case-to-transmission adapter attaching bolts.
10. Slide transfer case rearward until it clears transmission output shaft, then carefully lower transfer case from vehicle.
11. Reverse procedure to install.