Attachment III - Technical Information

ATTACHMENT III

Safety Recall 95528

Ignition Switch Replacement

1. Connect Rotunda Memory Saver 014-R1064 or equivalent.

2. Disconnect battery negative cable.

NOTE:
Access to the ignition switch varies depending on the vehicle line. In all cases the switch is mounted on the steering column and certain items will need to be removed to gain access. Examine the components around the ignition switch to determine what may need to be removed or positioned out of the way. Refer to the appropriate service repair manual for removal and installation procedures. Once access is gained, proceed as follows.

NOTE:
The new ignition switch is shipped in the LOCK position. Keep the ignition lock cylinder (ignition key) in the lock position during this procedure.

3. Disconnect electrical connector from the ignition switch.

4. Remove ignition switch retaining screws.

5. Disengage switch from the actuator pin and remove switch from vehicle.

6. Remove the positioning clip from the new ignition switch if so equipped, and install the switch onto the actuator pin. Align the switch mounting holes with the column lock housing threaded holes.

7. If supplied, install new retaining screws. If re-installing original screws, apply Ford Threadlock and Sealer E0AZ-19554-AA (CXC-70) or equivalent to the threads. Tighten to 6-8 N-m (53-70 in-lb).

8. Connect electrical connector to the ignition switch. Ensure that the connections are tight and fully seated.

9. Connect battery negative cable and remove Rotunda Memory Saver.

10. Check ignition switch for proper function, including START and ACC positions.

11. Check the wiring in the area of the upper steering column. If abrasion or exposure of bare wires is found, repair as necessary. If aftermarket accessory wiring is improperly connected, advise the vehicle owner. Advise also the repairs of such faults are at customer expense.

12. Install any components previously removed for access ensuring that no wires are pinched and the components are properly seated. Refer to appropriate service repair manual as required.