Operation CHARM: Car repair manuals for everyone.

M/T Clutch Housing - Fluid Inside


91ford24

Article No. 91-18-14
09/05/91


^ CLUTCH-SLAVE CYLINDER "LEAKS"- VEHICLES USED IN MUDDY OR DUSTY ENVIRONMENTS

^ LEAKS-CLUTCH SLAVE CYLINDER "LEAKS"- VEHICLES USED IN MUDDY OR DUSTY ENVIRONMENTS


LIGHT TRUCK: 1988-89 ECONOLINE
1988-91 AEROSTAR, BRONCO, F-150-350 SERIES, RANGER
1989-90 BRONCO II
1991 EXPLORER


ISSUE: Fluid detected inside the clutch housing may be caused by a leaking clutch slave cylinder. This may occur when vehicles are driven in severely muddy or dusty environments or when operated with extensive idle time. Vehicles include...

^ 1988-1991 Ranger, 1988-1990 Bronco II,
1988-1991 Aerostar and 1991 Explorer
with manual transmissions.

^ 1988-1991 Bronco, F-150-350, and
1988-1989 Econoline with 5-Speed
Manual Transmissions, except 7.3L
Diesel and 7.5L engines.

ACTION: Replace the clutch slave cylinder if inspection confirms the cylinder is leaking. The new clutch slave cylinder contains a guide seal which improves durability and resistance to dirt entry. Refer to the following procedures for service details.


INSPECTION PROCEDURE:

1. If the vehicle is a Bronco or F-150, the repair will only involve 5 speed manual transmissions. Other vehicles described include all manual transmissions.


This slave cylinder is the internal "Concentric" and not the external style. Inspect vehicle to visually verify the style of slave cylinder installed.

2. Determine if the slave cylinder is leaking by checking for a fluid trace inside the bottom of the clutch housing.

REPAIR PROCEDURE

1. Remove the clutch slave cylinder. Refer to the appropriate Light Truck Shop Manual for service details.

2. Replace the clutch slave cylinder with a new slave cylinder (F1TZ-7A564-A). Refer to the appropriate Light Truck Shop Manual for service details.

PART NUMBER PART NAME CLASS

F1TZ-7A564-A Slave Cylinder B


NOTE: APPPROPRIATE SUPPLIMENT OPERATIONS SHOULD BE USED WITH THE LABOR OPERATIONS LISTED.


OTHER APPLICABLE ARTICLES: NONE
WARRANTY STATUS: Eligible Under Basic Warranty Coverage
OPERATION DESCRIPTION TIME

911814A Inspect For Fluid Leak - All 0.3 Hr.
Vehicles

911814B Replace Clutch Slave 1.8 Hr.
Cylinder - Ranger 4X2 With
2.3L

911814C Replace Clutch Slave 3.2 Hr.
Cylinder - Ranger 4X4 With
2.3L And F-Series 4X2 With
5.8L

911814D Replace Clutch Slave 2.0 Hr.
Cylinder - Ranger 4X2 With
2.9L Or 3.0L And Aerostar
With 3.0L

911814E Replace Clutch Slave 2.6 Hr.
Cylinder - Bronco II With
2.9L

911814F Replace Clutch Slave 3.5 Hr.
Cylinder - Ranger 4X4 And
Bronco II 4X4 With 2.9L
And F-Series 4X4 And
Bronco With 5.0L

911814G Replace Clutch Slave 2.9 Hr.
Cylinder - Ranger 4X2 And
Explorer 4X2 With 4.0L

911814H Replace Clutch Slave 3.7 Hr.
Cylinder - Ranger 4X4 And


911814I Replace Clutch Slave 2.1 Hr.
Cylinder - F-Series 4X2
With 4.9L And Mazda
Transmission
911814J Replace Clutch Slave 2.3 Hr.
Cylinder - F-Series 4X2
With 5.0L
911814K Replace Clutch Slave 3.3 Hr.
Cylinder - F-Series 4X4 And
Bronco With 4.9L And
Mazda Transmission

911814L Replace Clutch Slave 3.1 Hr.
Cylinder - F-Series 4X2
With 4.9L And ZF
Transmission

911814M Replace Clutch Slave 4.1 Hr.
Cylinder - F-Series 4X4 With
4.9L And ZF
Transmission

911814N Replace Clutch Slave 4.3 Hr.
Cylinder - F-Series 4X4
With 5.8L

911814O Replace Clutch Slave 2.8 Hr.
Cylinder - Econoline
DEALER CODING
BASIC PART NO. CONDITION CODE
7A564 77
OASIS CODES: 505000