Operation CHARM: Car repair manuals for everyone.

Steering Gear

TORQUE SPECIFICATIONS
Ball Return Guide Clamp Screw 5-7 Nm (45-61 inch lbs.)
Control Valve Housing Mounting Face Bolts 42-62 Nm (31-46 ft. lbs.)
Flange & Insulator to Steering Gear 41-57 Nm (30-42 ft. lbs.)
Gear to Flex Coupling Bolt 41-57 Nm (30-42 ft. lbs.)
Hose Clamps 1.4-2.7 Nm (12-24 inch lbs.)
Pitman Arm to Sector Shaft Arm Nut 230-310 Nm (170-228 ft. lbs.)
Race Retaining Nut [a] 75-122 Nm (55-90 ft. lbs.)
Return Line to Gear 57-41 Nm (20-30 ft. lbs.)
Sector Adjuster Lock Nut 48-61 Nm (35-45 ft. lbs.)
Sector Shaft Cover Bolts 75-94 Nm (55-69 ft. lbs.)
Setscrew Race Nut 1.7-2.8 Nm (15-25 inch lbs.)
Steering Gear to Frame 73-89 Nm (54-66 ft. lbs.)

OPERATIONAL SPECIFICATIONS
Type Recirc. Ball Torsion Bar
Ratio 17:1
Turns of Steering Wheel
Lock to Lock-Linkage Disconnected 4
Fluid Capacity
Included in Pump Reservoir Fill 0.75 L (1.6 Pint Approx.)
Worm Bearing Preload [b] 0.45-1.0 Nm (4-9 inch lbs.)
Worm to Piston Preload [b] 0.11-0.34 Nm (1-3 inch lbs.)

[a] Specified torque-Because the length of the tool required to tighten the nut will affect the observed torque reading on the torque wrench, the torque reading should be computed using the length of the torque wrench and the nominal specified torque as follows using tool T66P-3553-B: the torque reading equals (length of torque wrench x 98 Nm [72 ft. lbs.]) divided by (length of torque wrench + 14 cm [5.5 inches]).

[b] Not adjustable in field. Specification given for inspection purposes only