Operation CHARM: Car repair manuals for everyone.

Transfer Case Shift Motor

REMOVAL

1. WARNING: THE ELECTRICAL POWER TO THE AIR SUSPENSION SYSTEM MUST BE SHUT OFF PRIOR TO HOISTING, JACKING OR TOWING AN AIR SUSPENSION VEHICLE. THIS CAN BE ACCOMPLISHED BY TURNING OFF THE AIR SUSPENSION SWITCH LOCATED IN THE RH KICK PANEL AREA. FAILURE TO DO SO CAN RESULT IN UNEXPECTED INFLATION OR DEFLATION OF THE AIR SPRINGS, WHICH CAN RESULT IN SHIFTING OF THE VEHICLE DURING THESE OPERATIONS.

Raise and support the vehicle.





2. Disconnect the shift motor electrical connector.





3. Remove the coil wire from the transfer case shift motor electrical connector.
1 Remove the wire connector spacer.
2 Remove the coil wire and pin.
- Use proper electrical connector pin remover.





4. Remove the transfer case shift motor.
1 Remove the four bolts.
2 Remove the transfer case shift motor.

INSTALLATION





1. Install the transfer case shift motor.
1 Position the transfer case shift motor.
2 Install the four bolts.





2. Install the coil wire into the transfer case shift motor electrical connector.
1 Install the coil wire and pin.
2 Install the wire connector spacer.





3. Connect the electric shift motor electrical connector.

4. NOTE: If equipped with air suspension, reactivate the system by turning on the air suspension switch.

Lower the vehicle.