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Exhaust System - Catalytic Converter Ticking/Knocking

TSB 04-20-6

10/18/04

TICKING OR KNOCKING NOISE COMING FROM THE
CATALYTIC CONVERTERS

FORD:
1997-1998 F-250 LD
1997-2003 F-150

ISSUE
Some 1997-2003 F-150 vehicles equipped with any engine, and 1997-1998 F-250 LD vehicles equipped with the 5.4L engine, may exhibit a ticking or knocking noise coming from the catalytic converters. The noise may be described as sounding like a diesel engine. The condition will be present when the vehicle is in gear at idle only, and is more pronounced when the vehicle is stationary, such as sitting in a drive-through line. The noise is normal, and is created by engine pulses being amplified through the light-off converters.

ACTION
DO NOT replace converters unless loose internal components are found. To reduce the noise, install a wrap kit on each of the light-off converters. Refer to the instruction sheet included in the kit.

WARRANTY STATUS: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage





Parts Block

OPERATION DESCRIPTION TIME

042006A Install Wrap Kit On Both 0.7 Hr.
Light-Off Converters
(Includes Time To Perform
Road Test)

DEALER CODING
CONDITION
BASIC PART NO. CODE
5E212 42





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