Installation

Cylinder Head RH





Special Tool(s)

Installation





All vehicles

1. NOTE: The LH is shown, the RH is similar.

Position the cylinder head gasket and the cylinder head.





2. NOTE: Cylinder head bolts are torque-to-yield. New bolts must be installed.

NOTE: LH shown, RH similar.

Install the 12 mm (0.48 inch) bolts and tighten in the sequence shown.





3. NOTE: LH shown, RH similar.
Install the two 8 mm (0.32 inch) bolts.





4. NOTE: LH shown, RH similar.

Tighten the 12 mm (0.48 inch) bolts in the sequence shown.





5. NOTE: LH shown, RH similar.

Tighten the eight 12 mm (0.48 inch) bolts in the sequence shown in two stages.
^ Stage 1: Tighten the bolts 90 degrees.
^ Stage 2: Tighten the bolts an additional 90 degrees.





6. Install the RH rear camshaft sprocket in the cassette.





7. CAUTION: The camshaft sprocket must turn freely on the camshaft. DO NOT tighten the bolt.

Install the RH rear camshaft bolt.





8. Install the bolt.
9. Carry out camshaft timing.
10. Install the exhaust manifold.





11. Install the lower radiator hose.





12. Install the A/C bracket.
13. Lower the vehicle.





14. NOTE: Install each roller follower in its original position.

Using the special tool, install the camshaft roller followers.





15. NOTE: RH shown, LH similar.

Install the valve covers.





16. Install the RH fuel rail.
17. Reposition the engine wiring harness. Do not connect the electrical connectors at this time.





18. NOTE: RH shown, LH similar.

Install the fuel supply line.





19. Install the ground strap.





20. Install the bracket.





21. Install the thermostat housing.





22. Connect the water bypass hose clamp.





23. NOTE: LH shown, RH similar.

Connect the fuel injector electrical connectors.





24. Connect the electrical connectors.
^ Camshaft angle sensor.
^ Differential pressure feedback Exhaust Gas Recirculation (EGR) system.





25. Position the engine wiring harness main electrical connector on the bracket





26. Connect the engine wiring harness main electrical connector.





27. Connect the vacuum hose.





28. Connect the fuel pressure regulator vacuum hose.





29. Connect the vacuum hose.





30. Install the heater hose bracket.





Vehicles with automatic transmission.
31. Install the transmission fluid indicator tube.





All vehicles
32. Connect the coil pack electrical connections.





33. Connect the radio interference capacitor electrical connector.
34. Connect the spark plug wires.





35. Install the water heater hoses.





36. Connect the water temperature indicator sender unit and the Engine Coolant Temperature (ECT) sensor electrical connectors.





37. Install the electrical harness retainers.





38. Connect the Crankshaft Position (CKP) sensor electrical connector.





39. Install the generator mounting bracket and generator as an assembly.





40. Connect the generator electrical connectors.





41. Install the accessory drive belt tensioner
42. Install the accessory drive belt.
43. Install the fan shroud.
44. Install the intake manifold.
45. Fill and bleed the cooling system.