Electric Pump

Fuel Line Disconnect Tool:

SPECIAL TOOL(S)

REMOVAL

WARNING: SMOKING OR OPEN FLAME OF ANY TYPE MUST NOT BE PRESENT WHEN WORKING NEAR FUEL OR FUEL VAPOR.

CAUTION: The fuel system contains pressurized fuel after the vehicle is shut down and will maintain this pressure for a long period of time.

1. Disconnect both battery ground cables. On vehicles equipped with dual batteries, refer to Battery.
2. Open the fuel filter/water separator drain valve to release the fuel pressure.
3. Raise and support the vehicle.







4. Disconnect the fuel pump harness.
^ Disconnect the fuel pump electrical connector.

NOTE: The electrical connector is located behind the fuel pump near the frame rail.

Fuel Line Disconnect Tool:

5. Disconnect the fuel pump supply line.
^ Remove the fuel line retaining clip and discard, then remove the fuel line from the fuel pump.







6. Disconnect the fuel pump delivery line.
1 Slide the clip up and off from the quick connect fitting.
2 Insert the special tool.
3 Remove the fuel pump delivery line.







7. Unclip the brake lines from the fuel pump bracket.







8. Remove the pump mounting nuts, and the fuel pump.







9. Remove the fuel pump from the mounting bracket.
1 Loosen the pinch bolt.
2 Spread the mounting bracket.
3 Remove the fuel pump.

INSTALLATION







1. To install, reverse the removal procedure.

NOTE: On vehicles equipped with dual batteries, refer to Battery for battery reconnect procedure.