Cylinder Block Assembly: Specifications
Cylinder BlockCylinder bore diameter-grade 1 90.200-90.210 mm (3.5512-3.5516 inch)
Cylinder bore diameter-grade 2 90.210-90.220 mm (3.5516-3.5520 inch)
Cylinder bore diameter-grade 3 90.220-90.230 mm (3.5520-3.5524 inch)
Cylinder bore maximum taper 0.006 mm (0.00023 inch)
Cylinder bore maximum out-of-round 0.020 mm (0.00079 inch)
Main bearing bore inside diameter 72.400-72.424 mm (2.850-2.851 inch)
Cylinder bore diameter-surface finish (RMS) 0.2-0.6 microns
Crankshaft
Main bearing journal diameter 67.482-67.504 mm (2.6568-2.6576 inch)
Main bearing journal maximum taper (straightness) 0.004 mm (0.0002 inch)
Main bearing journal maximum out-of-round between cross sections 0.0075 mm (0.0003 inch)
Main bearing journal-to-cylinder block clearance 0.048-0.024 mm (0.0019-0.0009 inch)
Connecting rod journal diameter 53.003-52.983 mm (2.0867-2.0859 inch)
Connecting rod journal maximum taper 0.004 mm (0.0002 inch)
Connecting rod journal maximum out-of-round between cross sections 0.0075 mm (0.0003 inch)
Crankshaft maximum end play 0.075-0.377 mm (0.0030-0.0148 inch)
Piston and Connecting Rod
Piston diameter-grade 1 (at right angle to pin bore) 90.175-90.165 mm (3.5502-3.5498 inch)
Piston diameter-grade 2 (at right angle to pin bore) 90.185-90.175 mm (3.5506-3.5502 inch)
Piston diameter-grade 3 (at right angle to pin bore) 90.195-90.185 mm (3.5510-3.5506 inch)
Piston-to-cylinder bore clearance (at grade size) -0.005-0.025 mm (-0.0002-0.0001 inch)
Piston ring end gap-top 0.15-0.30 mm (0.0006-0.0012 inch)
Piston ring end gap-intermediate 0.25-0.50 mm (0.0098-0.0197 inch)
Piston ring end gap-oil control 0.15-0.65 mm (0.0059-0.0256 inch)
Piston ring groove width-top 1.503-1.505 mm (0.0592-0.0593 inch)
Piston ring groove width-intermediate 1.502-1.504 mm (0.0591-0.0592 inch)
Piston ring groove width-oil control 3.030-3.050 mm (0.1193-0.1201 inch)
Piston ring width 1.5-1.47 mm (0.0591-0.0579 inch)
Piston ring-to-groove clearance-top 0.033-0.005 mm (0.0013-0.0002 inch)
Piston ring-to-groove clearance-intermediate 0.033-0.005 mm (0.0013-0.0002 inch)
Piston pin bore diameter 22.001-22.014 mm (0.8662-0.8667 inch)
Piston pin diameter 22.0001-22.0030 mm (0.8662-0.8663 inch)
Piston pin length 61.8 mm (2.433 inch)
Piston pin-to-piston fit (clearance) 0.005-0.013 mm (0.0002-0.0005 inch)
Connecting rod-to-pin clearance 0.009-0.023 mm (0.0004 0.0093 inch)
Connecting rod pin bore diameter 22.012-22.024 mm (0.8666-0.8671 inch)
Connecting rod length (centerline bore-to-bore) 169.1 mm (6.6575 inch)
Connecting rod maximum allowed bend ± 0.0 mm (+0.03 inch)
Connecting rod maximum allowed twist b ±0.0 mm (+0.04 inch)
Connecting rod bearing bore diameter (with assembled liners) 53.049-53.027 mm (2.0885-2.0877 inch)
Connecting rod bearing-to-crankshaft clearance 0.064-0.026 mm (0.0025-0.0010 inch)
Connecting rod side clearance 0.475-0.125 mm (0.0187-0.0049 inch)
b Full indicator measurement on all journals when supported on front and rear journals (4 places).
Crankshaft main bearing bolts 5.4L (cross-mounted)
Install the vertical main bearing cap fasteners and tighten in the sequence shown.
Tighten to 40 Nm (30 ft. lbs.).
Tighten additional 90 degrees.
Crankshaft main bearing bolts 5.4L (vertical)
Install the side bolts and tighten them in the sequence shown.
Tighten to 30 Nm (22 ft. lbs.).
Tighten additional 90 degrees.
Crankshaft pulley bolt
Tighten the bolt in four stages.
Tighten to 90 Nm (66 ft. lbs.).
Loosen 360 degrees.
Tighten 50 Nm (37 ft. lbs.).
Tighten additional 90 degrees.