Operation CHARM: Car repair manuals for everyone.

Seat - Front, Power Bucket



Seat - Front, Power Bucket

Disassembly

WARNING: Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module. This will reduce the risk of injury in the event of an accidental deployment.

WARNING: The belt and buckle assembly pretensioner is a pyrotechnic device. Never probe the connectors on the belt and buckle assembly pretensioner. Doing so can result in belt and buckle assembly pretensioner or air bag deployment and can result in personal injury.

WARNING: To reduce the risk of personal injury, do not use any memory saver devices.

NOTE: If a seat equipped with a seat mounted side air bag and/or a safety belt pretensioner (if equipped) system is being serviced, the supplemental restraint system (SRS) must be depowered.

NOTE: The air bag warning lamp illuminates when the RCM fuse is removed and the ignition switch is ON. This is normal operation and does not indicate a supplemental restraint system (SRS) fault.

NOTE: The SRS must be fully operational and free of faults before releasing the vehicle to the customer.

1. Position the seat to gain access to all seat fasteners.

2. Depower the SRS. For additional information, Service and Repair

3. Remove the driver seat. For additional information, Procedures






4. NOTE: If removing the seat back pad adjusted, removal of the seat cushion is not necessary. Proceed to Step 20.

Remove the armrest.
1 Pull back the Velcro(R) fastened armrest cover to expose the bolt.
2 Remove the bolt and the crown washer.
3 Remove the armrest.







5. Pull the front seat back pad adjustment knob from the right side of the seat.







6. Remove the bolt below the front seat back pad adjustment knob.







7. Remove the screw from the underside of the seat.







8. Remove the front seat back pivot side inner cover screw from the front of the seat.







9. Remove the front seat back pivot side inner cover from the seat assembly.
1 Pull the front seat back pivot side inner cover inboard to clear the belt and buckle assembly pretensioner.
2 Rotate the front seat back pivot side inner cover upward to release the rear pushpin mount from the key slot.
3 Hold the front seat back pivot side inner cover in one hand and release the retaining clips holding the belt and buckle assembly pretensioner boot to the front seat back pivot side inner cover.
4 Remove the front seat back pivot side inner cover.

10. Remove the rear pushpin retainer from the upper seat track mounting flange.
11. Remove the belt and buckle assembly pretensioner.







12. Remove the bolt from behind the seat back latch handle.







13. Remove the front seat back latch lower cover bolt from the front of the seat.







14. Remove the front seat back latch lower cover bolt from the underside of the seat.







15. Disconnect the power seat control switch connector.







16. Remove the front seat back latch lower cover.
1 Pull the front seat back latch lower cover away from the seat.
2 Pull the power seat control switch connector through the front seat cushion.
3 Remove the screws.
4 Remove the seat control switch from the front seat back latch lower cover and remove the front seat back latch lower cover.







17. NOTE: Make sure the front seat back adjuster is in the fully retracted position.

Remove the front seat back pad adjuster.
1 Remove the screws from the seat.
2 Disconnect the front seat back pad adjustment cable from the front seat pad adjuster and remove the front pad adjuster.







18. Remove the bolts from the front seat back latch.







19. Remove the front seat back.
1 Remove the bolt.
2 Pull the front seat back pad adjustment cable through the bottom of the seat back.
3 Lift the front seat back from the seat cushion.







20. Remove the front seat back cover.
1 Unfasten the J-clip at the bottom of the front seat back.
2 Lift the front seat back cover up over the seat back, disengaging the Velcro(R) fasteners (not shown), and remove the front seat back cover.







21. Remove the front seat back pad from the front seat back frame.







22. Cut the wire ties fastening the front seat back pad adjuster cable to the front seat back frame.







23. NOTE: Removal of the seat back pad adjuster is easier when the seat back pad adjuster is fully extended.

Rotate the plastic washers 60 degrees until the slit is facing the edge of the front seat back pad adjuster grid.
- Rotate both the top and the bottom washers.







24. NOTE: If only removing the seat back pad adjuster, proceed with Step 25, then proceed to seat assembly.

Remove the front seat back pad adjuster grid from the front seat back frame.







25. Remove the front seat back latch from the front seat back frame.
1 Remove the bolts from the front seat back latch.
2 Remove the front seat back latch.







26. NOTE: Use the fastener access holes to reach the seat support nuts.

Remove the nuts retaining the seat support to the right seat track.







27. Remove the bolts retaining the seat support to the left seat track.







28. NOTE: Note the connector locations when removing the connectors from the seat support.

Gently pull the power seat connectors from the seat support.







29. Remove the seat support from the seat tracks.







30. Remove the bolts retaining the seat tracks to the seat cushion.







31. NOTE:
- Use the fastener access holes to reach the front seat track nuts.
- The RH seat track nut is shown; the LH seat track nut is removed in the same manner.

Remove the two front seat track nuts retaining the seat tracks to the seat cushion.







32. Disconnect the power seat motor connector.







33. NOTE: Seat tracks and seat motors are not serviced separately. The assembly is installed as a single assembly.

Remove the seat tracks from the seat cushion.







34. NOTE:
- Examine the plastic fasteners on the power seat wiring assembly and install new fasteners if worn.
- Note the locations of the plastic fasteners when removing the wiring assembly.

Remove the power seat wiring assembly from the seat cushion.







35. Remove the front seat cushion cover.
1 Unfasten the J-clips on all four sides of the front seat cushion cover.
2 Remove the seat cushion from the front seat cushion frame.
3 Remove the front seat cushion cover from the seat cushion, disengaging the Velcro(R) fastener (not shown).

ASSEMBLY

WARNING: To reduce the risk of serious personal injury, read and follow all warnings, cautions, and notes at the beginning of the disassembly procedure.

NOTE: If only installing the seat backpad adjuster, proceed to Step 12.







1. Install the front seat cushion cover.
1 Install the front seat cushion cover to the seat cushion, engaging the Velcro(R) fasteners (not shown).
2 Install the seat cushion to the front seat cushion frame.
3 Fasten the J-clips on all four sides of the front seat cushion cover.







2. NOTE: Examine the plastic fasteners on the power seat wiring assembly and install new fasteners if worn.

Install the power seat wiring assembly to the seat cushion.







3. NOTE: Seat tracks and seat motors are not serviced separately. The assembly is installed as a single assembly.

Install the seat tracks to the seat cushion.







4. Connect the power seat motor electrical connector.







5. NOTE:
- Use the fastener access holes to reach the front seat track nuts.
- The RH seat track nut is shown, the LH seat track nut is installed in the same manner.

Install the two front seat track nuts retaining the seat tracks to the seat cushion.







6. Install the bolts retaining the seat tracks to the seat cushion.







7. Install the seat support to the seat tracks.







8. NOTE: Examine the plastic fasteners on the power seat connectors and install new if worn.

Install the power seat connectors to the seat support.







9. Install the bolts retaining the seat support to the left seat track.







10. NOTE: Use the fastener access holes to access the support nuts.

Install the nuts retaining the seat support to the seat track.







11. Install the front seat back latch to the front seat back frame.







12. NOTE: Installation of the seat back pad adjuster is easier when the seat back pad adjuster is fully extended.

Install the front seat back adjuster grid to the front seat back frame.







13. Rotate the plastic washers 60 degrees so that the slit is facing away from the edge of the front seat back pad adjuster grid. Rotate both the top and bottom washers.







14. Install wire ties fastening the front seat back pad adjuster cable to the front seat back frame.







15. NOTE: When installing the seat back cushion to the seat back frame, removal of the excess cushion padding remaining on the frame is not necessary.

Install the seat back foam pad to the frame.







16. Install the front seat back cover.
1 Pull the front seat back cover over the seat back, engaging the Velcro(R) fasteners (not shown), and install the front seat back cover.
2 Fasten the J-clip at the bottom of the front seat back.







17. Align the front seat back to the seat cushion and install the bolt.







18. Install the bolts to the front seat back latch.







19. NOTE: Make sure the front seat back pad adjuster is in the fully retracted position.

Install the front seat back pad adjuster.
1 Install the front seat back pad adjuster and connect the front seat back pad adjustment cable to the front seat back pad adjuster.
2 Install the screws to the seat.







20. Install the front seat back latch lower cover.
1 Install the seat control switch to the front seat back latch lower cover.
2 Install the screws.
3 Route the seat control switch electrical connector through the seat cushion.
4 Position the front seat back latch cover to the seat.







21. Connect the seat control switch electrical connector.







22. Install the front seat back latch lower cover bolt to the underside of the seat.







23. Install the front seat back latch lower cover bolt to the front of the seat.







24. Install the bolt behind the seat back latch handle.
25. Install the belt and buckle assembly pretensioner.
26. Install the rear pin-type retainer to the upper seat track mounting flange.







27. Install the front seat back pivot side inner cover to the seat assembly.
1 Install the front seat back pivot side inner cover.
2 Hold the front seat back pivot side inner cover in one hand and secure with the retaining clips to hold the belt and buckle assembly pretensioner boot to the front seat back pivot side inner cover.
3 Rotate the front seat back pivot side inner cover downward to secure the rear pin-type retainer mount to the key slot.
4 Pull the front seat back pivot side inner cover inboard to clear the belt and buckle assembly pretensioner.







28. Install the front seat back pivot side inner cover screw to the front of the seat.







29. Install the screw to the underside of the seat.







30. Install the bolt below the front seat back pad adjustment knob.







31. Push the front seat back pad adjustment knob toward the right side of the seat.







32. NOTE: If the same armrest is being installed, the armrest plate and bolt can be reused, but install a new crown washer when installing the armrest.

Install the armrest, new crown washer, and bolt. Position the armrest cover.

33. Install the driver seat. For additional information, Procedures

34. Repower the SRS. For additional information, Service and Repair

35. Check the restraint system for correct operation.