120000 MI or 192000 KM
LubricateSteering and Suspension
Lubricate steering linkage, ball joints, suspension, tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints (lubricate if equipped with Zerk fittings)
Check
Cooling System
Check engine cooling system level, coolant strength (anti-freeze and anti-corrosion) and hoses.
Inspect
Vehicle
Check and top up fluid levels: brake, coolant recovery reservoir, fuel coolant recovery reservoir, manual and automatic transmission, power steering and window washer. Inspect tires for wear and check air pressure, including spare. Check exhaust system for leaks, damage, loose parts, and foreign material. Check that holes in the tail-pipe of the exhaust system are clear of debris; the holes/slots are functional. Check battery performance. Check operation of horn, exterior lamps, turn signals and hazard warning lights. Check radiator, coolers, heater and air conditioning hoses. Inspect windshield washer spray and wiper operation. Check windshield for cracks, chips and pitting. Inspect for oil and fluid leaks. Inspect engine air filter. Check shocks and struts and other suspension components for leaks and damage.
Fuel Cooler
Inspect fuel cooling system level, coolant strength and hoses.
Exhaust System
Inspect exhaust system and heat shields.
Brakes and Traction Control
Inspect brake pads/shoes/rotors/drums, brake lines and hoses, and parking brake system.
Air Filter Restriction Sensor / Switch
Inspect air filter restriction gauge, replace filter as required.
Replace
Wheel Bearing
Replace front wheel bearing grease and grease seals on 4x2 wheel bearings (if non-sealed bearings are used)
Oil Filter, Engine
Fuel Filter
Replace engine and frame mounted fuel filters.
Fluid Filter - A/T
Change automatic transmission fluid filter on all vehicles equipped with the Torqshift transmission.
Fluid - A/T
Change automatic transmission fluid on all vehicles equipped with the Torqshift transmission.
Engine Oil
Drive Belt
Replace main accessory drive belt if equipped with dual alternators.
Rotate
Tires
Rotate tires, inspect for wear, measure tread depth and inspect wheel ends for end play and noise. Vehicles with dual rear wheels should only rotate if unusual wear is noted. For vehicles with different front-to-rear tire pressures, the tire pressure must be adjusted and the tire pressure sensor training must be done.