Operation CHARM: Car repair manuals for everyone.

Battery




Battery - Diesel

WARNING: Batteries contain sulfuric acid and produce explosive gases. Work in a well-ventilated area. Do not allow the battery to come in contact with flames, sparks or burning substances. Avoid contact with skin, eyes or clothing. Shield eyes when working near the battery to protect against possible splashing of acid solution. In case of acid contact with skin or eyes, flush immediately with water for a minimum of 15 minutes, then get prompt medical attention. If acid is swallowed, call a physician immediately. Failure to follow these instructions may result in serious personal injury.

WARNING: Always deplete the backup power supply before repairing or installing any new front or side air bag supplemental restraint system (SRS) component and before servicing, removing, installing, adjusting or striking components near the front or side impact sensors or the restraints control module (RCM). Nearby components include doors, instrument panel, console, door latches, strikers, seats and hood latches.

Refer to the Description and Operation portion of Restraint Systems for location of the RCM and impact sensor(s).

To deplete the backup power supply energy, disconnect the battery ground cable and wait at least 1 minute. Be sure to disconnect auxiliary batteries and power supplies (if equipped).

Failure to follow these instructions may result in serious personal injury or death in the event of an accidental deployment.


WARNING: Always lift a plastic-cased battery with a battery carrier or with hands on opposite corners. Excessive pressure on the battery end walls may cause acid to flow through the vent caps, resulting in personal injury and/or damage to the vehicle or battery.

WARNING: Do not get underneath the frame-mounted battery when disconnecting or connecting the auxiliary battery safety straps. The battery is heavy and could fall. Failure to follow this instruction may result in serious personal injury.

1. Disconnect the battery. For additional information, refer to Battery Disconnect - Dual Battery Disconnect - Dual.

2. NOTICE: Be sure the battery cover is reinstalled to avoid premature battery failure.

If equipped, remove the battery cover.

- Release the cable from the battery cover.

3. Remove the battery hold-down clamp bolt.
- To install, tighten to 9 Nm (80 lb-in).

4. Remove the battery.

5. To install, reverse the removal procedure.