Operation CHARM: Car repair manuals for everyone.

Clutch Coil Assembly

DA-V5 Compressor Component View:






Remove or Disconnect

Tools Required:
J 8433-1 Puller Bar
J 8433-3 Puller Screw
J 33023-A Puller Pilot
J 33025 Clutch Coil Puller Legs

1. Clutch plate and hub assembly (22).
2. Pulley (26).
^ Mark or scribe the location of the clutch coil (27) to terminal on the compressor front head (33).

3. Clutch coil assembly (27).
^ Install J 33023-A on the head (33) of the compressor.

Removing The Clutch Coil Assembly:





^ Install J 8433-1 with J 33025.
^ Tighten J 8433-3 forcing screw against J 33025.

Inspect
^ Clutch coil assembly (27). Replace as necessary.

Install or Connect

Tools Required:
J 8433-1 Puller Bar
J 33024 Clutch Coil Installer Adapter

1. Clutch coil assembly (27) onto the front head (33) with the terminals positioned at the "marked" location.

Installing The Clutch Coil Assembly:





^ J 33024 over the internal opening of the clutch coil assembly (27).
^ J 8433-1 with through bolts, washers and forcing screw over J 33024.
^ Be sure J 8433-1 and the clutch coil assembly (27) stay "in line" during installation.

Staking The Clutch Coil To The Front Head:





^ When the clutch coil assembly (27) is seated on the front head (33) use a 3 mm (1/8-inch) diameter drift punch to stake the head (33) at 3 places, 120 degrees apart to assure the clutch coil assembly (27) remains in position.

Clutch Coil Staking Locations:





- Stake size should be one half the area of the punch tip and 0.28-0.35 mm (0.010-0.015-inch) deep.

2. Pulley (24).
3. Clutch plate and hub assembly (22).