Operation CHARM: Car repair manuals for everyone.

Installation

For additional information see Installation Notes. Fundamentals and Basics

Fig. 6 Exploded View:




1. Clean and lubricate sliding surfaces of caliper and the anchor plate with Delco Silicone Lube, P/N 5459912, or equivalent.
2. Install inboard brake pad anti-rattle spring on brake pad rear flange, and ensure looped section of clip is facing away from rotor.
3. Install inboard brake pad in steering knuckle.
4. Install outboard brake pad in caliper. Ensure pad flange is seated fully into outboard arms of caliper. It may be necessary to use a C-clamp to seat the pad.
5. Place caliper assembly over rotor and position in steering knuckle. Ensure dust boot is not torn or improperly positioned by inboard brake pad during caliper installation.

Installing The Caliper Key:




Brake Caliper:






6. Align caliper with steering knuckle abutment surfaces, then insert support key and spring between abutment surfaces at the trailing end of caliper and steering knuckle. With a hammer and brass drift, drive caliper support key and spring into position, then install and torque support key retaining screw to 16.2-24.3 Nm (12-18 ft lb).
7. Refill master cylinder to within one inch of rim. Press brake pedal several times to seat pads.
8. Install front wheels and lower vehicle.