Operation CHARM: Car repair manuals for everyone.

O-Rings

REPLACING O-RING SEALS

Install new GM-approved service replacement air conditioning O-ring seals whenever a joint or fitting is disassembled, except when the O-ring seals are provided on new replacement components. Unless service replacement O-ring seals bearing the specified part numbers are used, excessive leakage of Refrigerant-134a may occur. Refer to the part number for identification.

Coat air conditioning O-ring seals with 525 viscosity refrigerant oil just before installation. Slip them onto the flange tube to ensure proper locating and sealing. To prevent the possibility of swelling and a reduction in sealing effectiveness, do not soak O-ring seals in refrigerant oil. Before installation, O-ring seals and fittings should be examined to make sure they have not been nicked or deformed. Replace nicked or deformed parts to prevent refrigerant leakage.

REPLACING DUAL O-RING SEALS

Install new GM-approved service replacement air conditioning O-ring seals whenever a joint or fitting is disassembled, except when the O-ring seals are provided on new replacement components. Unless service replacement O-ring seals bearing the specified part numbers are used, excessive leakage of Refrigerant-134a may occur. Refer to the part number for identification

This vehicle uses GM's dual O-ring joint design in the system. This design increases the durability of the joint seal by providing a second O-ring seal. The dual O-ring design consists of:

- An aluminum-alloy, externally threaded fitting which is brazed or welded to an aluminum tube.
- A free-spinning, plated steel internally threaded nut.
- A precision machined, male-piloted aluminum tube end which accommodates two O-rings.