Ignition Lock Cylinder - Installation - Without Key

STEERING COLUMN LOCK CYLINDER SET REPLACEMENT (LOST KEY)

^ Tools Required:
- J 23653-SIR Lock Plate Compressor
- J 41352 Modular Column Holding Fixture
- J 41396 Park Lock Cable Pliers
- Or Equivalent





Install or connect the following:
1. Align marks made on sector gears and install sector gears and backing plate to lock module assembly (15).
2. Steering column lock cylinder set (17) to lock module assembly (15).
a. Ensure sector in lock module assembly (15) is in "OFF-LOCK" position.
b. Key installed in lock cylinder (17) and in "OFF-LOCK" position.
c. Line up locking tab positioning with slots in lock module assembly (15) and push cylinder (17) into position.
d. Rotate lock cylinder to "ACC" position and check alignment of "ARROWS " on sector gears. Arrows should be pointing towards each other.
e. Rotate lock cylinder to "LOCK" position.
3. Lock module assembly (15).
- Push lock bolt (11) into steering column housing assembly (26) until flush.
- Align lock module assembly (15) with housing assembly (26) and install.
4. Three pan head tapping screws (13). Tighten (13) to 6.0 Nm (53 lb in).
5. Ignition & key alarm switch assembly (19).
6. Two tapping screws (18) for ignition and key alarm switch (19). Tighten (18) to 1.4 Nm (12 lb in).
7. Key alarm switch to module assembly (15).
a. Key alarm switch with retaining clip parallel to lock cylinder (17).
b. Rotate key alarm switch 1/4 turn until locked into place.
8. Turn signal cancel cam assembly (6).
- Lubricate lower brass surface with grease, synthetic (service kit).
9. Shaft lock shield assembly (5).
- Align inner block tooth of lock plate to block tooth of race & upper shaft assembly (34).
10. New shaft lock retaining ring (4) using J 23653-SIR to push down shaft lock shield assembly (5).
- Ring (4) must be firmly seated in groove on shaft.
11. Center steering shaft assembly (32).
a. Wheels straight ahead.
- Block tooth and centering mark on shaft assembly (32) at 12 o'clock position.
b. Ignition switch to "LOCK" position.
c. Ensure coil (2) is centered.
12. Wave washer (3).

CAUTION: New coil assembly (2) will be pre-centered. Install new coil, remove and dispose of centering tab.

13. Coil assembly (2).
a. Ensure shaft (34) and coil assembly (2) are centered.





- If steering shaft assembly (34) needs to be centered.





- If coil assembly needs to be centered.
b. Align coil assembly (2) with horn tower and slide onto shaft (34).
14. Retaining ring (30) must seat securely in groove on shaft (32).
15. Route lower coil wire along steering column jacket assembly (58).
16. Two wire harness straps (22) to steering column wire harness.
17. Park lock cable assembly (48) to lock module assembly (15).
- Lock cylinder should be in "OFF-LOCK" position and gear shift in "PARK" position.
- Locking tab on end of cable (48) to slot in lock module assembly (15).





- Adjust the park lock cable assembly (48).
a. Gear shift lever installed and in "PARK" position.
b. Ignition in "OFF-LOCK" position and remove key.





c. Unlock adjuster ring on cable assembly (48) with tool J 41396.
d. Pull on cable until park lock latch contacts gear shift lever.
- Release the cable.





e. Lock adjuster ring securely in place on cable assembly (48) with tool J 41396.
- Inspect park lock cable assembly (48).
a. With lock cylinder in "OFF-LOCK" position, gear shift lever should not be able to shift out of "PARK" position.
b. Insert key and turn to "RUN" position.
c. Shifter in "NEUTRAL" position.
d. With gear shift in "NEUTRAL" position, lock cylinder should not be able to go into "OFF-LOCK" position.
e. Shifter in "PARK" position.
f. Lock cylinder in "OFF-LOCK" position and remove key.
18. Remove steering column lock cylinder (17) from lock module assembly (15).
19. Upper shroud (10).
20. Two TORX head screws (14) to upper shroud (10). Tighten (14) to 1.4 Nm (12 lb in).
21. Lower shroud (28).
- Ensure that slots on lower shroud (28) engage with tabs on upper shroud (10).
- Tilt lower shroud up and snap shrouds together.
22. Two pan head tapping screws (13) to lower shroud (28). Tighten (13) to 6.0 Nm (53 lb in).
23. Shift lever seal (16) and multifunctional lever seal into position.
24. Steering column lock cylinder set (17) to lock module assembly (15).
a. Ensure sector in lock module assembly (15) is in "RUN" position.
b. Key installed in lock cylinder (17) and in "RUN" position.
c. Line up locking tab and positioning tab with slots in lock module assembly (15) and push cylinder (17) into position.
25. Tilt lever.
26. Wheels straight ahead and column at 12 o'clock position.
27. Raise or install steering column to vehicle.
28. Steering wheel. Refer to "Inflator Module Replacement". Refer to "Steering Wheel Replacement".
29. If all service operations are completed, enable the SIR system. Refer to Disabling And Enabling The SIR System.
30. Negative (-) battery cable.