Operation CHARM: Car repair manuals for everyone.

63. Overdrive Carrier Assembly Disassemble





1. Remove the overdrive clutch roller assembly (512) from the overdrive carrier assembly (514).





2. Remove the overdrive carrier pinion gear pin retainer (521) from the overdrive carrier assembly (514).

Important: Before removing the pinion gear pins, mark the overdrive carrier pinion gears and the overdrive carrier pinion gear pins locations so they can be identified for reassembly.

3. Remove the overdrive carrier pinion pin gear retainer (520).





Important: Keep all washers and bearings together with the overdrive carrier pinion gear and pin they were removed with. The pinion gears, washers and bearings must be reinstalled in their original locations.

4. Remove one overdrive carrier pinion gear (518) and pin (519) at a time.
5. Inspect the overdrive carrier pinion gear (518), pin (519), roller bearings (517), steel thrust washers (516) and thrust washers (515) for wear or damage.





6. Remove the overrun clutch housing thrust bearing (513). The bearing will fall out when the pinion gears are removed.





7. Inspect the pinion pocket thrust surfaces for burrs.
8. Inspect the overdrive clutch roller assembly (512).
9. Inspect the overdrive carrier assembly (514) for cracks, damage and wear.
10. Inspect the overrun clutch housing thrust bearing (513).