Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

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LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Solenoid Replacement

IMPORTANT

Solenoid-to-Drive Housing Matchmark:




^ Scribe matchmarks on the solenoid and drive housing to ensure proper solenoid installation.

REMOVE OR DISCONNECT

Removing Field Coil Lead Wire From Starter Solenoid:




1. Retaining nut and field coil lead wire from starter solenoid.

Removing Starter Solenoid From Drive Housing:




2. Two solenoid attaching screws and starter solenoid from drive housing.

NOTE: Do not disassemble the starter solenoid. If it is found to be defective, replace the solenoid.

Inspect

Solenoid Assembly:




^ Plunger joint and spring for wear; replace as necessary.

INSTALL OR CONNECT
1. Lightly grease solenoid plunger with Lubriplate lubricant GM P/N 1050109, or equivalent.

Installing Solenoid:




2. Solenoid to drive housing aligning solenoid-to-drive housing matchmarks; secure with two screws.
3. Field coil lead wire to starter solenoid; secure with one nut.
Tighten
^ Field coil lead wire nut to 15 N.m (it lb. ft.).