Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

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Link: lemon-manuals.la or lemon-manuals.org.ua

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Starter Disassembly

REMOVE OR DISCONNECT
1. Starter solenoid from starter assembly.

Removing Commutator End Housing:




2. Two bolts, two screws and commutator end housing from drive housing.

Removing Brush Holder And Brushes:




3. Brush holder and brushes from commutator end of armature.

Removing Armature And Starter Motor Yoke:




4. Armature and starter motor yoke from drive housing.

Armature Bearing:




NOTE: If the armature bearing comes out during the removal procedure, apply grease to it and reinsert.

Removing Idle Gear Retainer And Idle Gear:




5. Idle gear retainer and idle gears from gear shaft assembly.

Removing Pinion Drive Lever Seal And Plate:




6. Pinion drive lever seal and plate from drive housing.

Removing Motor Gear Shaft Assembly:




7. Motor gear shaft assembly with pinion drive lever from drive housing.

Removing Pinion Drive Lever Seal And Plate:




8. Overrunning clutch retaining ring, stop ring and overrunning clutch from motor gear shaft.