Intermediate Shaft Disassembly/Assembly

Fig. 5 Intermediate Shaft Assembly.:

1. Remove intermediate shaft outer seal and external clip, Fig. 5.
2. Using a press and special tools Nos. 07749-0010000, 07746-0010200, 07LAF-SM40300, 07GAF-SD40700 and 07965-SD90100 or equivalents, press intermediate shaft out of shaft bearing.
3. Remove intermediate shaft inner seal and internal circlip.
4. Using a press and special tools Nos. 07749-0010000, 07746-0010300, 07LAF-SM40300, 07GAF-SD40700 and 07965-SD90100 or equivalents, press intermediate bearing out of bearing support.
5. Using a press and special tools Nos. 07749-0010000 and 07947-SD90101 or equivalents, press intermediate shaft bearing into bearing support.
6. Seat 58 mm internal circlip in groove of bearing support with tapered end facing out.
7. Using a press and special tools Nos. 07749-0010000 and 07LAD-SM40100 or equivalents, press intermediate shaft inner seal into bearing support.
8. Using a press and special tool No. 07746-0030100 or equivalent, press intermediate shaft into shaft bearing.
9. Seat 38 mm external circlip in groove of bearing support with tapered end facing out.
10. Using a press and special tools Nos. 07749-0010000, 07GAD-PG40100, 07LAF-SM40300, 07GAF-SD40700 and 07965-SD90100 or equivalents, press outer seal into bearing support.