Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Overhaul

Heater Unit Overhaul:




1. Remove the heater unit.
2. Remove the two screws and heater core cover.
3. Remove the screw and pipe clamp.
4. Remove the screw and damper arm.
5. Pull the heater core from the heater unit.

NOTE: Be careful not to bend the inlet and outlet pipes during heater core removal.

6. Install the removed parts in the reverse order of removal, and:
^ Loosen the bleed bolt on the engine, then refill the radiator and reservoir tank with the proper engine coolant mixture.
^ Tighten the bleed bolt when all the trapped air has escaped and engine coolant begins to flow from it.