Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Fuel Filter: Service and Repair

WARNING: Do not smoke while working on fuel system. Keep open flame away from your work area. While replacing the Fuel Filter, be careful to keep a safe distance between Battery Terminals and any tools.

The Fuel Filter should be replaced every 4 years or 60,000 miles (96,000 km) whichever comes first or whenever the fuel pressure drops below the specified value (230 - 280 kPa, 33 - 40 psi with the Fuel Pressure Regulator Vacuum Hose disconnected and pinched) after making sure that the Fuel Pump and the Fuel Pressure Regulator are OK.

1. Place a shop towel under and around the Fuel Rail.
2. Relieve fuel pressure.
3. Remove the 12 mm Banjo Bolt and the Fuel Feed Pipe from the Fuel Filter.
4. Remove the Fuel Filter Clamp and Fuel Filter.





5. When assembling, use new Washers.

NOTE: Clean the Flared Joint of High Pressure Hoses thoroughly before reconnecting them.