Braking Sensor/Switch: Adjustments
Brake Pedal and Brake Pedal Position Switch AdjustmentPedal Height
1. Disconnect the brake pedal position switch connector, turn the brake pedal position switch (A) counterclockwise and pull it back until it is no longer touching the brake pedal.
2. Lift up the carpet (B). At the insulator cutout, measure the pedal height (C) from the middle of the right side of the pedal pad (D).
Standard Pedal Height (with carpet removed):
M/T: 184 mm (7 4/16 inch)
A/T: 188 mm (7 6/16 inch)
3. Loosen the pushrod locknut (A), and screw the pushrod in or out with pliers until the standard pedal height from the floor is reached. After adjustment, tighten the locknut firmly. Do not adjust the pedal height with the pushrod pressed.
Pedal Free Play
4. With the engine off, inspect the play (A) on the pedal pad (B) by pushing the pedal by hand.
Free Play: 0.4 - 3.0 mm (0.016 - 0.118 inch)
5. If the pedal free play is out of specification, adjust the brake pedal position switch (C). If the pedal free play is insufficient, it may result in brake drag.
6. Push in the brake pedal position switch until its plunger is fully pressed (threaded end (A) touching the pad (B) on the pedal arm). Then, turn the brake pedal position switch clockwise to lock it. Make sure the brake lights go off when the pedal is released.
7. Check the brake pedal free play.