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Headlamp: Testing and Inspection

Auto-off Headlights Control Unit Input Test

1. Before testing the exterior lights control functions, troubleshoot the multiplex control system.

Driver's Multiplex Control Unit:

2. Remove the driver's multiplex control unit from the driver's under-dash fuse/relay box.




3. Inspect the connector and socket terminals to be sure they are all making good contact.
- If the terminals are bent, loose or corroded, repair them as necessary, and recheck the system.
- If the terminals look OK, go to step 4.




4. With the driver's multiplex control unit still disconnected, make these input tests at the fuse/relay box socket.
- If any test indicates a problem, find and correct the cause, then recheck the system.
- If all the input tests prove OK, go to step 5.




5. Reconnect the driver's multiplex control unit to the fuse/relay box, and perform the following input tests at the appropriate connectors on the back of the fuse/relay box.
- If any test indicates a problem, find and correct the cause, then recheck the system.
- If all the input tests prove OK, go to step 6.

Door Multiplex Control Unit:

6. Remove the driver's door panel, and disconnect the 20P connector A from the door multiplex control unit.




7. Inspect the connector and socket terminals to be sure they are all making good contact.
- If the terminals are bent, loose or corroded, repair them as necessary, and recheck the system.
- If the terminals look OK, go to step 8.




8. Reconnect the connector to the unit, and make these input tests.
- If a test indicates a problem, find and correct the cause, then recheck the system.
- If all the input tests prove OK, the control unit must be faulty; replace it.

9. If all the input tests prove OK, one of the control units must be faulty. Substitute a known-good control unit for the one that is most likely at fault, then recheck the system. If the system works properly, the original control unit is faulty; replace it. If there is still a malfunction, substitute a known-good control unit for the next most likely unit to be at fault, and recheck. If the system works properly, the original unit is faulty; replace it.